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PRODUCTION

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CAPACITY:

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  • 30.000 tons/yr

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PART WEIGHT:

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  • 5 - 300 kg/pc

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MATERIAL GRADES:

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  • GRAY IRON:

    • EN-GJL-150 (EN 1561)

    • EN-GJL-200 (EN 1561)

    • EN-GJL-250 (EN 1561)

    • EN-GJL-300 (EN 1561)

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  • DUCTILE IRON:

    • EN-GJS-400-15 (EN 1563)

    • EN-GJS-400-18LT (EN 1563)

    • EN-GJS-500-7 (EN 1563)

    • EN-GJS-600-3 (EN 1563)

    • EN-GJS-700-2 (EN 1563)

    • EN-GJS-800-2 (EN 1563)

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  • SOLID SOLUTION STRENGTHENED FERRITIC DUCTILE IRON (SSF):

    • EN-GJS-450-18 (EN 1563)

    • EN-GJS-500-14 (EN 1563)

    • EN-GJS-600-10 (EN 1563)

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  • AUSTEMPERED DUCTILE IRON (ADI):

    • EN-GJS-800-10 (EN 1564)

    • EN-GJS-900-8 (EN 1564)

    • EN-GJS-1050-6 (EN 1564)

    • EN-GJS-1200-3 (EN 1564)

    • EN-GJS-1400-1 (EN 1564)

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FOUNDRY:

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  • 508 x 610 x (200+200) mm

  • 762 x 813 x (300+300) mm

  • 800 x 900 x (350+350) mm

  • 800 x 1100 x (350+350) mm

  • 1000 x 1500 x (350+350) mm

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PATTERN SHOP:

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  • PATTERN & COREBOX PRODUCTION: CNC and Universal Machines

  • 3D MODELING: NX (Unigraphics), SolidWorks-SolidCam

  • REVERSE ENGINEERING: RapidForm

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CASTING METHOD:

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  • CASTING SIMULATION: MagmaSoft, Nova Flow & Solid CV, Foundry Technology

  • STRESS SIMULATION: MagmaSoft

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CORE SHOP:

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  • 80 lt Cold Box Core Machine (1)

  • 30 lt Cold Box Core Machine (1)

  • 20 lt Cold Box Core Machine (2)

  • 8 lt cold Box Core Machine (1)

  • Shell Core Machine (1)

  • CORE SIMULATION: MagmaSoft

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GRINDING:

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  • Grinding Machine with Robot (3)

  • CNC Grinding Machine (2)

  • Manual Grinding Cells

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HEAT TREATMENT:

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  • Universal Batch Quench Austempering System (2)

  • Induction Hardening Furnace (1)

  • Tempering Furnace (1)

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MACHINING:

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  • Horizontal Machining Center (37)

  • 5-Axis Machining Center (1)

  • Vertical Machining Center (4)

  • c-Axis Horizontal Lathe (7)

  • Dual Spindlee / Dual Turret c-Axis Horizontal Lathe (6)

  • x-Axis Vertical Lathe (6)

  • Broaching Machine (2)

  • Flywheel Balancing Machine (2)

  • Slotting Machine (1)

  • FIXTURE SHOP

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OTHER:

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  • Dipping Paint Line for Primer (1)

  • Spray Paint Line for Epoxy Primer + Top Coat (1)

  • Continuous, Ultrasonic and Batch-Type Washing Machine (3)

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